Zivko EDGE Hannes Arch replica

Hannes Arch of Austria seen during the fourth stage of the Red Bull Air Race World Championship in Gdynia, Poland on July 25, 2014.

Zivko EDGE Hannes Arch replica


Wingspan 1187mm 46.7in



As a tribute to great Red Bull Air Race pilot Hannes Arch we decided to make a replica of his top-notch racing tool, the Zivko Edge 540 v3. This fast, sporty aerobatic plane is the most agile 3DLabPrint plane ever. With 6S setup it is a true pylon racer capable of sharp high G maneuvers. It’s symetric airfoil makes it neutral in any attitude. Unique wing-canopy 3D printed click lock makes the disassembly and transportation lightning fast and easy.

5 channel controls include motor, elevator, rudder and both ailerons.


  • Universal STL files
  • Prepared basic Gcodes
  • Simplify3D setting files
  • CURA and MC setting files
  • Scale markings PDF
  • PDF/VIDEO userguide for further information

Recommended setup:

  • 4008 620 kV motor
  • 30A 6S capable ESC
  • 11 x 5,5″ propeller
  • 6S 1300 mAh battery
  • 5 channel radio system
  • 4x 9g servos (metal gear recommended)
  • 1 mm carbon rods for hinges
  • Piano wire for pushrods

Product Description

Future of flying – Print your own plane

Zivko Aeronautics EDGE 540 v3 Hannes Arch replica – Red Bull Air Race at your airfield and tribute to Hannes…

The first fully printable airplane with suitable files prepared for your 3Dprinter. Flight characteristics are comparable or even better than classic build model airplanes.

Simply download and print it anytime you need only for $15 (filament cost). This is not a dream, now you can print this HI-TECH …. at home, print spare parts, and so on…

The wing and fuselage both feature extensive hitech 3d structural reinforcement, which makes the model very rigid while still maintaining lightweight airframe and exact airfoil, even when it is made only from plastic. This perfect and exact 3d structure is possible only due to additive 3dprinting technology.

Easy to assemble, you do not need any extra tool or hardware. You only need to glue printed parts together. The rest of the assembly is very easy. Simply add brushless motor, ESC, servos and radio system. Don´t worry, a detailed step by step PDF/VIDEO is included.

Create account and download:

You will receive a link for all files to your email and after checkout, the download button appears (immediately). You can also log in to your account at any time and download directly from our website.


Prepared Gcodes for your printer:

If your printer is i3 compatible you can directly use our prepared gcodes. Simply save to an SD card and let the 3d printer do it’s job.


For further options have a look at the PDF/VIDEO userguide

Print parts:

Glue printed parts together:

And add R/C equipment:

Find active links for all equipment and much more in our PDF/VIDEO userguide :


And have a look at our Printing Guide (thin wall printing):


Go flying:

Basic requirements:

3D Printer, nozzle 0.4mm diameter, min. build volume 195/195/150mm (or 250/120/150…)

PolyAir 1.0 (highly recommended) or PLA filament

How it works

Download - Print - Assembly - Fly
  • 1
    Creating process of digital modelling

    Extensive hi-tech 3d structural reinforcement resulting in solid yet lightweight airframe thanks to additive 3Dprinting technology

  • 2
    Printing and testing

    Each plane has been thoroughly tested to find ideal shape and best possible inner structure

  • 3

    Choose your aircraft, download 3d files and print as many you need. Using your desktop 3Dprinter